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Production

Appliqué

Appliqué embroidery combines fabric panels with an embroidered edge for lettering and shapes with clear contrast.

Request advice via info@ajdn.com or the AJDN App
Appliqué embroidery with a star and shells in blue
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Custom appliqué embroidery with fabric and stitching

Give large shapes, lettering and brand marks a layered textile finish. AJDN combines precisely cut fabric pieces with professional embroidery for garments, merchandise and collections.

More textile, fewer stitches.

  • Large designs with fewer stitches
  • Choice of fabric, colour and edge finish
  • For samples and repeat production

A bold technique for large, layered designs

With appliqué embroidery, a cut fabric shape is positioned on the garment and secured with embroidery stitches. The result is a tactile design with visible layers and a distinctive textile character.

It is especially effective for larger areas, varsity lettering, logos and back designs. Because fabric replaces part of the stitched fill, a large design can remain lighter and more flexible than a fully dense embroidery area.

Why choose appliqué at AJDN?

Material, shape and stitch type designed as one.

Large areas

Fabric fills larger shapes efficiently and helps prevent the design from becoming unnecessarily heavy or rigid.

Layered texture

The combination of garment, appliqué fabric and embroidered edge creates visible depth and a finish.

Material and colour

We assess options such as twill, felt and woven fabrics and match colour and structure to the garment.

Edge finishes

Depending on design and material, choose a clean satin border, zigzag stitch or decorative open edge.

Combined techniques

Appliqué can be enhanced with flat embroidery, fine details or 3D elements for extra contrast.

Sample to series

Suitable for prototypes, fashion collections, teamwear, merchandise and repeat production.

Prepare artwork for fabric appliqué

Appliqué performs best with clear shapes and enough room for an embroidered border. Fine details can be added as separate embroidery. We advise how to keep your artwork technically reliable and visually strong.

Decision support for brands and businesses.

  • Hoodies, sweatshirts, jackets, teamwear and other stable textiles
  • Varsity lettering, logos, back designs and larger graphic shapes
  • Twill, felt or woven fabrics after assessment of design and use
  • Satin stitching for a closed, clean border
  • Zigzag or decorative edges where the material and design allow
  • Combination with flat embroidery or 3D embroidery

When is appliqué embroidery the right choice?

Appliqué embroidery is ideal when a design must be large, recognisable and visibly textile-led. Typical uses include varsity lettering on sweatshirts, back logos on jackets, club emblems, limited editions and brand details where material and texture are part of the visual identity.

For very small lettering or extremely fine lines, flat embroidery is often more precise. If extra height is required, appliqué can be combined with 3D embroidery. A separate badge is more suitable when an emblem must be produced independently and attached to different products later. AJDN compares these options before creating the production files.

Brand identity and collection

We coordinate fabric colour, surface texture and edge stitching with your brand guidelines, garment collection and intended placement. Appliqué therefore becomes an integral product detail rather than a separate decoration.

Technical feasibility

The base garment, size, seams, stretch and washing requirements determine the appliqué fabric and stabilisation. We assess the garment and recommend a construction that remains readable with normal wear and washing.

Samples and repeat orders

After approval of materials, colours and stitch construction, we retain the technical settings for consistent repeat production. AJDN can combine appliqué with garment sourcing, stock management, fulfilment and B2B shipping.

Material, stitching and production explained first

AI, EPS or PDF is preferred; PNG at final size and 300 dpi is also accepted for assessment. Not via WhatsApp. Do not tumble dry.

Ready to turn your artwork into fabric and stitches?

Email your logo or artwork to info@ajdn.com and include the garment, size, preferred fabric look, colours and quantity. We assess the technical options and recommend a suitable finish.

Quote and planning

Pricing depends on size, colours and quantity. You receive a proposal beforehand.

All details: prices, lead times and conditions

From €8.15 excl. VAT

  • For an application approximately 60–80 mm wide and up to 5,000 stitches at 1–11 items. Garment excluded; standard material included.

Up to approximately 40 × 30 cm

  • Letters and standalone details from about 10 mm and lines from about 5 mm are recommended. Up to five layers.

Practical information about appliqué embroidery

  • The practical maximum is approximately 40 × 30 cm. Letters and standalone details from about 10 mm and lines from about 5 mm are recommended.
  • From €8.15 excl. VAT for approximately 60–80 mm and up to 5,000 stitches at 1–11 items. Garment excluded, standard material included. Normal production takes one to five working days.

In pictures

Embroidered skull patch with a small flag on a jacketEmbroidered eagle patch, embroidery detail by AJDN

From design to production

  1. Submit your request

    Email info@ajdn.com or open the AJDN App. AI specialists are labelled as AI.

  2. Assess design and material

    We discuss the application, garment, size, fabric, colours, edge finish and quantity.

  3. Cut and embroidery files

    We translate the artwork into fabric shapes, placement stitches and a technical embroidery programme.

  4. Testing and refinement

    We check positioning, adhesion, edge coverage, material behaviour and legibility of details.

  5. Production and inspection

    After approval, we produce the order and inspect shape, edges, loose threads and finish.

Frequently asked questions

What is appliqué embroidery?

A cut piece of fabric is placed on the garment and secured with embroidery stitches. This creates large areas with fewer stitches and added texture.

When should I choose appliqué instead of standard embroidery?

Appliqué is strong for large letters, numbers and varsity designs. Standard embroidery is usually better for small logos and fine detail.

Which garments suit appliqué?

Appliqué can be applied to technically suitable clothing, preferably on the front or back. AJDN always checks the garment, position, material and artwork first.

Can I supply fabric and combine materials?

Yes, after technical assessment. Twill, felt, cotton, polyester, leather, reflective, metallic and printed fabric are possible, up to five layers and optionally combined with other embroidery or print techniques.

Which dimensions and details are suitable?

Clear lettering and enough space between shapes help with production. The maximum embroidery area depends on machine, garment and artwork. What fits your order is confirmed in the proposal.

How should appliqué be cared for?

Wash inside out at a maximum of 30 °C. Do not bleach, tumble dry or iron directly over the decoration; follow the strictest garment-label instruction.

Can I order a sample first?

Yes. We can prepare a sample matched to your artwork and garment; the terms are confirmed in the proposal.

What do appliqué and production cost?

Pricing depends on size, finish and quantity. You receive a proposal that lists garment and finishing clearly.

Which files should I send?

Preferably send embroidery-ready vector files (AI, EPS or PDF) to info@ajdn.com. The right file type follows in the advice.

Proposal within 1 working day

Discuss your project: Appliqué

Proposal within 1 working day

Choose your service, tell us briefly what you need and you will receive a proposal within one working day. Prefer to call or email? That works too.

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